What is the roofing capital of Russia

And what do you associate Ryazan? With the paratroopers, maybe with Yesenin or Baba of Ryazan ... All this is true, but few know that this city is also the roofing capital of Russia! Why? Simply, the TekhnoNIKOL Corporation, the largest manufacturer of roofing, waterproofing and heat-insulating materials in Russia and Europe, has been actively developing here. In Ryazan, they have as many as 8 plants! That is why our journey around the country "TekhnoNIKOL" continues, and today I will show you the third plant in Ryazan - Tekhnoflex Plant LLC, which specializes in producing modern modified soft roofing and waterproofing materials.
What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

Any bitumen-based roll material is a bitumen or bitumen-polymer binder applied on a strong base (fiberglass, polyester, fiberglass). The properties of the finished material depend on the formulation of bitumen-polymer binder, its thickness.Plant technologists can specify any recipe and material thickness, which allows to obtain any product necessary for the client. As for the production process, it consists of the following stages: Preparation of bitumen-polymer composition (mixture), unwinding of base rolls, creating a base stock, applying a bitumen-polymer composition, applying a protective polyethylene fusible film, sprinkling, creating a stock of finished products and winding in rolls, labeling and, finally, packaging of finished products.
2.
What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

Production of bitumen-polymer materials begins with the preparation of polymer-bitumen binder. Mixing takes place in an apparatus consisting of a vertical body with an elliptical bottom, a lid and a mixing device. The case of the device is supplied with technological unions and unions for instrumentations. The mixing device consists of a drive, shaft and agitator. Vertical mixers are interconnected in a chain and equipped with a device for grinding and grinding of polymers (homogenizer).
Bitumen from tanks through the heat exchanger with a temperature of 190-200C is fed to the site of the mixture in a vertical mixer.After filling the required amount of bitumen, polymers are poured at the same time through the hatch and the bitumen-polymer mixture is circulated through the homogenizer. Then, through the homogenizer, the mixture is pumped to mixers, where it is additionally mixed. After mixing with a dispenser, a filler is introduced and the mixing continues after the entire batch is loaded.
The finished bitumen-polymer mixture (primary binder) with a temperature of 175-185C, pumps, is pumped through a filter into a vertical storage mixer. The vertical accumulative mixer serves to maintain continuous operation of the process line and consists of a vertical case with an elliptical bottom and a mixing device. Next, the mixture using a pump through the filter is fed into a cover bath.
3.
What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

LLC Plant Tekhnofleks in Ryazan was launched in July 1999, when a production line (“Fire”) was commissioned and supplied and installed by Boato (Italy), a leading European company manufacturing such equipment. In April 2002, a second production line was commissioned,which allowed to start the production of fundamentally new rolled roofing and waterproofing materials - self-adhesive materials ("Tekhnoelast S", "Barrier OS" and "OS MS") and materials for the ventilated roof ("Tekhnoelast Vent", "Uniflex Vent"), in 2004 - 3 In 2010, the 4th, and on May 24, 2013, another line for the production of ultrathin materials solemnly opened in Ryazan.
4.
What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

The device for unwinding the rolls of the base (fiberglass, polyester, etc.) automatically lifts the new reel of the base (in the hole of which the mandrel with tapered bushings is previously inserted) from the floor using a pneumatic device and places it in the working position by means of a motorized chain system. The maximum thickness of the reel - 2000 mm. The device is equipped with a photo sensor that controls the size of the base roll when the roll almost ends. The signal is fed to the movable section of the drive, which rises up, which allows for the accumulation of the base. The second photo sensor controls the end of the base; the signal locks the base brake, located in front of the base stock magazine, releases the moving frame and advances the new roll from the rest state to the working (unwinding) position, unloading the empty roll shaft. The whole operation is carried out automatically.The base webs are laid between the lower stationary and upper lifting bars of the pressing mechanism, clamped, the carriage drive is turned on and the webs are stitched and the edges are trimmed.
5.
What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

Application of bitumen-polymer composition. The base sheet is fed to the guide shaft of the impregnation bath. After that, the canvas rises, passes between the squeezing shafts, where excess impregnating mass is removed from it. Next, the base enters the deflecting shaft, bends around it, and the submersible shaft of the calibration device is again lowered into the coating mass. While the impregnated web travels from the squeeze rolls to the coating mass, moisture is evaporated from it, while the canvas is partially cooled, creating favorable conditions for the impregnation and coating mass to adhere to each other. At the bottom of the bath, heated with thermal oil, there is a scraper to remove sediment from the filler.
With the help of a drive immersion roller (diameter 190 mm), the impregnated base is immersed in the mixture of the coating bath and rises onto the impurity roll (diameter 600 mm). It is heated with diathermic oil and serves to apply the mixture to the lower layer of the membrane.Before and after the rolling shaft there are several metal plates - scrapers, which serve to regulate the position of the substrate and the BPS deposition process. Next, the canvas passes through the calibration shafts, with which the membrane thickness is controlled and controlled. At the outlet of the coating and impregnation bath, side scrapers are located, leveling the edges of the material.
For pre-cooling the web passes through a water bath. After applying the coating composition, the web enters the water bath, where due to the contact of the lower layer of the web with running water, it is partially cooled.
6.
What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

7.
What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

Putting topping. The sprinkling unit allows the release of a membrane in which sprinkling or sand is used as a protective coating on both sides. The sprinkling section consists of two blocks. The first block includes the equipment necessary for sprinkling the top layer of the membrane. The second block allows you to cover the lower layer of the membrane with granules or sand. In the production of material, in which polyethylene film is used as a protective lower layer, only one of the two blocks listed above is used.Granules or sand are transported by a belt conveyor, a bucket elevator to the silo system and then to the metering unit. With the help of the dispenser, sprinkling or sand is applied to the hot membrane sheet. After applying the dressing on the upper side of the material, it is pressed into the covering layer on the first lower cooling cylinder. This is done by pressing the roller to the canvas. The spraying unit is equipped with a belt and screw conveyors, an elevator for collecting and returning the dressing to bunkers.
8.
What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

Drawing a protective polyethylene fusible film. In the production of materials in which a polyethylene film is used as a protective layer, its application to the underside of the canvas can be done both at the beginning of the first tray and from the frame of the moving section carrying the sprinkling. The imposition of a protective film on top of the material is carried out by an unwinding device located at the end of the first water bath tray, which has a film alignment system relative to the membrane.
9.
What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

10.
What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

11.
What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

By the way, last year the plant became the winner of the II All-Russian Prize "Labor Productivity: Industry Leaders of Russia - 2016".With the production of 26.46 million rubles per person per year, with industry average indicators of 2.61 million rubles, it has become a benchmark in the field of labor productivity among construction materials manufacturing companies.
12.
What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

Today, the Tehnoflex nomenclature numbers more than half a thousand types of products for roofing, waterproofing and road construction. For example, the fused bitumen-polymer materials of the TEHNOELAST range, which are able to provide reliable protection of construction objects from moisture for more than 60 years, have been manufactured here. Special material TEHNOELAST Green from the Ryazan plant allows you to implement projects on the device operated "green roof" in Russia. Thanks to special additives, it is resistant to germination of roots, but it is absolutely safe for plants and the environment. Special waterproofing materials capable of protecting TEHNOELAST Alpha from radioactive soil gases, and materials for hydro- and sound insulation of interfloor ceilings of TECHNOELAST Acoustics and many others are in demand. A separate direction of supply is the objects of transport and road construction.For them, the plant produces roll overlaid materials of the TEHNOELASTMOST series, which provide waterproofing of road structures for decades to come.
13.
What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

14.
What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

15.
What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

16.
What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

After all these tests, the bitumen-polymer carpet is wound into rolls, marked and packaged.
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What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

18.
What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

19.
What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

To be honest, I don’t always pay attention to the laboratory, on the one hand there’s just no time left for them, and on the other they are almost all alike. This time I decided to fix it, especially the stars came together :). And for that I received a bonus, we tested the products on the Instron Bursting Machine. The truth remained without sensations, according to all characteristics, everything is OK and even better.
20.
What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

21.
What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

22. Personally, I liked everything here, for this, and I mark this production with my Factorywork!
What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

23. Warehouse of finished products.
What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

24. Now, as I understand it, we all know who our chief roofer is! Many thanks to the entire press service of TechnoNicol Corporation for organizing my visit and personally to Liliana Smirnova for an interesting excursion around the plant.
What is the roofing capital of the Russian foundations, dressing, materials, through, canvas, application, membranes, material, After, bath, allows, application, passes, Russia, products, between, materials, assistance, Ryazan, consists

R. S. Dear owners and shareholders, representatives of the press services of companies, marketing departments and other interested parties, if your company has something to show, “How this is done and why this is so!”, We are always happy to participate. Feel free to email usand tell us about yourself by inviting us to visit you.






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